By Mike Crofts
Staying safe on stage is more than a matter of
simply making sure that willing hands are available before taking a
dive. Knowing how to properly handle the mains power we all need is also
crucial to performance health...
Whatever the size, complexity or cost of your live sound rig, one of the first — if not
the
first — question on your mind when you get to a venue will usually be
"where do I plug it in?" Depending on the venue, the answer can vary
from a wall-socket behind a plant pot to a dedicated and
professionally-installed supply that is reserved for your exclusive use,
fully tested and certificated, and for which (with any luck) you'll
have brought an appropriate connector. Whatever you encounter, you'll
need to know some basic rules. When it comes to portable live-sound
systems, this means firstly, using a suitable electrical supply;
secondly, using suitable equipment; and, thirdly, connecting and using
that equipment safely.
How
much power will the average band's gear actually need? The only way to
know for sure is to add up the power requirements of each individual
item.Photo: Mike Crofts
What constitutes a suitable supply will depend, of course, on what
you need to plug into it: if it's your own equipment you'll presumably
know what supply capacity is required, but there may be other factors to
consider if additional gear needs to be connected to the same supply.
Such gear might include a visiting disco, a lighting rig, or other event
equipment — for example, fridges at summer events.
A good first step, then, is working out what current your equipment
will draw from the mains. The power rating of each piece of gear should
be stated on a panel fixed close to the mains connector, or where a
fixed mains lead enters the equipment. The power rating may be expressed
as a current (in Amps) or as a power figure in Watts. It's generally
best to work out the total current your gear will draw, adding up all
the individual figures to find the total load you'll be connecting to
the mains. To convert Watts to Amps, divide the Wattage figure by 230
(mains voltage). As an example, a piece of equipment with a
mains power
rating of 100 Watts (not 100W of audio power) will draw a little under
half an Amp. In a small venue that is only offering 13-Amp sockets of
the normal domestic type, you can then work out how you need to wire up.
If the total connected load of your system — including the backline
equipment — is comfortably within the rating of a single or double
13-Amp socket, it's perfectly alright to connect it all from a single
point. After all, that's what they're designed for! Try to avoid too
many connections between this point and your equipment. It's much better
to have a single power lead of the required length than two shorter
ones joined together: less to go wrong!
A professionally made distribution box with meters to indicate AC mains voltage and current.Photo: Mike Crofts
One common mistake is assuming that audio output power is the same as
the mains power required to operate the gear. If an amplifier were 100
percent efficient, you could, in theory, use all the mains power as
audio output power, but this is not the case in practice, as some of the
power used by the amplifier is dissipated as heat. A typical full-range
'active' speaker with built-in amp modules, rated at 240 Watts audio
output, would have a mains power rating somewhere around 350 Watts. A
useful rule of thumb (if you don't have the manufacturer's stated
figures) is to multiply the audio output power by 1.4 to get an idea of
how much mains power would be needed, then divide by 230 to find out the
current consumption.
The table below gives a rough guide to the supply current likely to
be required by a band with three backline amps and a vocal PA (based on
UK voltage). Bear in mind that equipment may demand a much bigger supply
current when it is first switched on, so don't be tempted to turn
everything on from a single switched socket — you wouldn't want to do
this anyway, for many other reasons, such as risking a huge pop through
your speakers! Also consider that the power that you can safely run your
system on may not be enough to realise its full performance capability.
Any system capable of delivering good bass power will need to draw a
hefty current from the mains, and if, in the above example, we were to
replace our typical small speakers with, say, a pair of Mackie SA1521s,
the makers recommend that each speaker's mains supply is capable of
providing seven Amps at 230 Volts! This is, of course, not a constant
current requirement, but it does illustrate how important a good power
source is for getting the best from your gear.
Equipment | Mains Power needed | Mains Current needed | Amps |
2 x 240W active PA speakers | 480W x 1.4 = 672W | 672 / 230 = 2.92 Amps | 2.92 |
Mixer | 100W (stated) | 100 / 230 = 0.44 Amps | 0.44 |
2 x rack processors | 20W each (stated) = 40W | 40 / 230 = 0.17 Amps | 0.17 |
3 x 100W backline amps | 300W audio x 1.4 = 420W | 420 / 230 = 1.83 Amps | 1.83 |
| | TOTAL = | 5.36 |
| | ROUNDED UP = | 5.5 Amps |
While we're talking in Amperes, it's worth remembering that
electrical current is a dangerous animal; a current of only 50 Milliamps
(0.005 Amps) can be fatal, and our typical small rig above is using
over a thousand times more current than this. Safety is thus a huge
consideration, and the use of a suitably rated supply is only the
beginning. The best way to stay safe is to use only well-maintained
equipment (including cables and connectors) that are properly designed
for the task in hand, and to make sure that they are used as the
manufacturers intended.
A professionally made distribution box with four 16-Amp outputs, all RCD protected, for limited outdoor use.Photo: Mike Crofts
If the venue in question is unfamiliar to you and you are responsible
for providing and operating the PA, always check that the supply you're
asked to use is suitable. Just because it's a 13-Amp socket doesn't
mean that it's capable of supplying 13 Amps: it may have been
DIY-installed as a spur from a domestic ring main, originally to light a
garden shed or run a fountain or something! If you're operating in any
kind of business or commercial premises, they should have an up-to-date
electrical safety certificate. A quick look at the distribution board or
consumer unit should show the overall current rating of the circuit
you'll be using, and you can also see if it uses old-style wired fuses
or the more modern MCBs (Miniature Circuit Breakers), which react more
quickly if the rated current is exceeded.
Fuses and MCBs do not protect you from electric shock, so always make
sure that your system is fed via a residual current device (RCD). This
could be at the main board/box, on the socket itself, or at the point
where a separate spur is fed. If you're not sure that this is the case,
use your own RCD, either as a plug type or one of the RCD plug-in
adaptors readily available for a few quid from any electrical retailer.
The RCD should be as far 'upstream' as possible so that it protects as
much as possible, and wherever it is, make sure you test it before use,
by using the built-in test button. If it doesn't seem to work, find
another!
A final word on RCDs: they are there as a backup in case anything
goes wrong, not as a substitute for poorly-maintained, faulty or
unsuitable equipment.
Most
small venues are likely to have a single-phase supply, as will normal
domestic premises, and for the purposes of this basic article we won't
be looking at the whys and wherefores of 'three-phase' systems, other
than to point out that all the sound equipment should be connected to
the same phase. Any other electrical equipment, such as lighting, should
also share the sound-system phase if it is possible for a person to
come into physical contact with both systems — for example, to touch the
lights and a guitar at the same time. It's a given that the venue's
technical staff should supervise any connection to a three-phase supply.
A damaged mains plug recently discovered at the bottom of the cable trunk — to be disposed of straight away!Photo: Mike Crofts
Having
found a suitable supply point, you now have to feed it to all your
equipment. For all gigs where a 'proper' supply is available, I use a
professionally made portable distribution box, which has a single 32-Amp
inlet and 32-Amp breaker, feeding four 16-Amp outlets, all via separate
combined RCD/MCBs. Although, on the face of it, I've got four 16-Amp
outlets, giving a total of 64 amps, I can only use 32 Amps overall, with
each outlet limited to 16 Amps. I run my front-of-house speakers from
two of these feeds, the monitors and desk from the third, and the stage
backline from the fourth. This splits up the load and ensures that each
feed is fully RCD protected. As mentioned earlier, it is always best to
have an RCD as far upstream as possible, and I would ensure that my
original 32-Amp source incorporated suitable protection if available.
For smaller indoor events, a single 13-Amp fused RCD plug feeding
into a multi-way distribution board (four or six sockets) is fine, as
the total current can't exceed the 13-Amp fuse rating in your RCD plug.
From this distribution board you should try, where possible, to connect
direct to equipment, or feed the equipment in logical groups. Normally,
you can take the initial feed from a socket at the back of the stage and
run all your backline straight from this, with one feed going off to
the PA system. If you need to use more than one socket in a small venue,
ensure that all your signal connections are balanced, and never, ever
remove an earth connection to get rid of hum or noise. Also take care
when using those 'flying saucer' extension reels. They are very useful
and neat, but remember that their maximum current-carrying rating only
applies when the cable is fully unwound.
All leads, connectors and equipment should always be checked before
use, even if this is a quick visual check for any obvious signs of
damage. If it's your own gear, you'll know it's all correctly fused, but
it's best to check if you're not sure. Cables should be undamaged along
their entire length and plugs should be securely clamped on, with no
inner conductors visible. Cables with moulded plugs are a common sight
nowadays, but these plugs cannot ever be re-used, and if damaged or
removed for any reason they must be thrown away — preferably after
destroying them so that an unaware person can't find one and plug it in.
If anything looks faulty, then it probably is. Remove it from service
and make sure it can't be used again until it has been repaired and
tested.
All electrical equipment, including cables and connectors should be
stored and used in dry conditions unless it is designed for outdoor wet
weather use and carries an appropriate IP rating (for mains connectors
this will usually mean industrial 'Ceeform' types — coloured blue —
either rated IP44 (which is splashproof) or IP67 (which is waterproof).
Never
be tempted to 'lift' the earth wire for any reason. If you find a plug
like this one, with the earth disconnected, don't use it.Photo: Mike Crofts
We've covered the basics of finding a suitable supply and connecting
the gear to it, but there are other things to consider when rigging.
Cable runs need to be thought out to avoid or minimise trip hazards, and
a generally neat cabling job will be much easier to troubleshoot than a
spaghetti surprise. Don't forget the rule 'signal before mains'.
Connect the power leads last and switch on after everything has been
connected in the signal path (with the master levels down, of course).
Turn on your power amps last of all, and switch them off first when
powering down the system.
In this article I've taken a very basic and superficial look at the
power side of live sound. There's a lot of additional good advice to be
found, and it's well worth taking a professional approach and
discovering as much as you can. After all, if you were going to jump out
of an aeroplane you would, presumably, want to know that your parachute
was (a) of the correct type; (b) correctly installed on your person;
and (c) recently tested! Electrical power is a serious business, so if
in doubt, ask a qualified electrician. If you don't know one personally,
someone you know will, or you can look one up in the phone book.
There are also plenty of useful pages on the Internet. The UK's
Health and Safety Executive web site, for example, has a lot of relevant
information and links to some very good guidance publications. Check
out
www.hse.gov.uk.
Your visual examination, before connecting any equipment, every time you're about to use it, should include checks for:
All
portable electrical equipment should be periodically tested for
electrical safety, and 'PAT' (Portable Appliance Testing) records kept.
Some venues will not allow you to use anything which hasn't been
properly tested. Get a quote from your local electrician for testing;
it's not expensive and is well worth it for the peace of mind.Photo: Mike Crofts
- Damage to cables or plugs, including cuts, cracks, abrasions, bent or missing pins.
- Previous repairs or modifications, including exposed or taped-up cable joins and unsuitable connectors.
- Exposed inner conductors where the cable enters the mains plug.
- Signs of damage to casing and covers.
- Obvious signs of previous problems; for example, signs of water, moisture or heat damage.
A
visual check on a regular basis (by a competent person, such as a
qualified electrician or someone with appropriate training) should
include taking the cover off each mains plug and checking that:
- All wires are firmly attached (screws nice and tight) to the correct terminals, with no bare wires showing.
- The cable outer sheath is firmly gripped by the cord grip.
- There is no debris or signs of damage internally.
Electrical
testing on a regular basis (by a professionally-qualified and suitably
trained person) normally includes all of the above, plus:
- Additional testing of earth integrity and insulation.
- Test results recorded and appropriate labels attached to the equipment.
- Failed equipment identified for disposal or repair.